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Low-cost Workspace Setups
by Pat Gaines

The modular components described here share several factors that will appeal to the owner of a smaller T-shirt enterprise. Foremost among them is the low cost. Only $265 worth of materials were used to build this entire setup (not including the heat press, compressor, or cash register). In addition, each of the components is lightweight. You can move them in and out of a shop very easily by yourself.

They're also compact in size—fitting into an area of about 6 feet square (which includes the tiled walking space between the easel and the cash-wrap counter), this setup can fit almost anywhere. Finally, they are all low-maintenance items designed from the start to be easy to clean and maintain with a minimum of effort and time. All things considered, this setup is really all it takes to get started in the T-shirt airbrushing business.

THE CASH-WRAP COUNTER
The "cash-wrap counter" is the name commonly given to the counter where business matters are transacted. It's where you do your bookwork, write up orders and invoices, and (best of all) ring up sales at the cash register.

The register is positioned on the counter so as to leave adequate space next to it to write orders, cut stencils, and so on. The heat press also finds its home on the countertop. The top shelf of the counter where the heat press rests is recessed down behind a lip. This keeps little hands out from under the press. On the bottom shelf of the counter is a stencil bin. This is a separate piece that slides into this space whenever the counter is set up for business. With six slots, it should hold quite a few stencils. Right next door is a multipurpose space for your trash can, paint bottles, or toolbox. Handles are mounted on the ends of the counter to make it easier to move the unit.

THE T-SHIRT EASEL
The elongated easel is designed so that more than one shirt may be worked on at the same time. If just one or two shirts are being painted, there will still be space available at the easel for an assistant to set up another shirt and prepare it for painting.

The easel is covered with a white-faced type of masonite board commonly called "snow- board" (available at most building supply out- lets). It is typically used as a low-cost wall covering in bathrooms. It can be cleaned easily with window cleaner and will stay looking nice for a long time. Formica is an equally durable, easy- to-clean material that you can use to cover the easel.

Notice that the battalion of paint bottles is standing front and center for easy access and identification. The shelf that the paints sit on is also covered with snowboard for easy cleaning. It has aluminum rails to keep the paint bottles from falling off the edge. Aluminum is used for easy cleaning.


Immediately below the paint storage shelf is a spray-out trough built the entire length of the easel so that no matter where you may be painting, you just point down and shoot to clean out your gun between colors. This trough slides out so it that can be cleaned or removed entirely when the easel is being transported.

VENTILATION A low-cost but effective ventilation system is a big plus for this setup. Ventilation is achieved by using an attic fan with the air flow directed upward. It draws the air through two 12-by-24- inch furnace filters (available inexpensively at any home supply store) and blows the fil- tered air back into the workspace through the duct on the top. The exhaust can be directed outdoors if necessary, but we have opted to recirculate the filtered air into the shop so as not to blow our expensive heated or air-conditioned air outside. This helps to keep operating costs down. The vent unit has a pad on the back that lag-bolts into the wall studs above the work area. A hard wire and plug drop out the bottom to a wall outlet. A cord cover is used to hide the cord along the wall.

           

AIR COMPRESSOR COVER
We use a small wooden box lined with insulation to cover the air compressor and muffle the noise. Air flow around the compressor comes from a small utility ventilation fan pulling air through the box from raised footings on the bottom. Handles allow the box to be lifted on and off the compressor for maintenance. Overall this simple but effective low-cost setup meets all of its objectives. The linoleum floor underfoot allows for easy cleanup of paint drips and spills. The artists at West Coast Airbrush Company use this setup at trade shows, Christmas shows—whenever a nice effective work- space is required.

Along with all its other benefits, it looks great and conveys a professional image for your airbrushing business. Add a nice display, and you are ready to roll!

Feel free to click on the pics below to get the full specs of these components.

 
      
 
 
 
 

 
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